Model NO.: ASE
Voltage: 380V 50Hz or Customized
Electric Components: ABB, Schneider, LS, Omron, or Customized
Application: Flakes of PE/PP/ABS/PS/HIPS/PC
Capacity Range: 120-1000kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
PP PE Flakes Recycling Pelletizing System
Pictures of the production line
The ASE series compacting and pelletizing system integrates the functions of plasticization and pelletizing into one step, making it ideal for use in the plastics recycling and pelletizing process. The ASE system is a reliable and efficient solution for re-pelletizing various types of plastics such as films, raffias, filaments, bags, woven bags, and foaming materials.
The final products from the ASE system are in the form of pellets or granules, which can be directly fed into production lines for film blowing, pipe extrusion, and injection molding, among other applications.
Specifications:
| Model Name | ASE Series |
| Recycling Material | Crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc. |
| Final Product Shape | Pellets/ Granules |
| System Composition | Screw loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo |
| Output Range | 120kg/h-1000kg/h |
| Feeding Device | Screw loader (standard) |
| Screw Diameter | 80mm-200mm (standard) |
| Screw material | 38CrMoAlA nitride steel (SACM-645), bimetallic (Optional) |
| Screw L/D | 32/1 (depending on features of recycles) |
| Barrel's Heating | Ceramic heater or Casting Aluminum heater |
| Barrel's Cooling | Air cooling through fan blowers |
| Vacuum Degassing | Double vented degassing (Standard) |
| Pelletizing Type | Water ring die-face hot pelletizing |
| Voltage Standard | Depending on project's location |
| Delivery Time | 60 days after order takes effect. |
| Warranty | 13 months since date of bill of lading |
| Technical Service | Project design, suggestion on factory construction, installation and commissioning |
Working steps of ASE compacting and pelletizing system
1. Feeding: As standard design, lumps or thick flakes after crushed are conveyed into the extruder through the screw loader. Motor drives of loading and hauling devices cooperate with ABB inverters. The feeding speed of the screw loader is fully automatic.
2. Plasticization and degassing: A specialized single screw extruder is used to gently melt the material. The plastic scraps will be well melted and plasticized in a 32D processing section. With a double-zone vacuum degassing system, volatile substances such as low molecular compounds and moisture are effectively removed, especially suitable for heavy printed films and materials with some moisture content.
3. Melt filtration: A regular single-plate/piston double-station screen changer or non-stop double-plate/piston four-station can be installed on the head of the extruder to provide significant filtration performance. The requirements for filter technology depend heavily on the quality of the input material and the planned use of the granules.
4. Pelletizing: The die-face water ring pelletizing system is set as the standard granulating method in the ASE system. The self-adjusting pelletizing head ensures the best granulate quality and long uptime due to consistent blade pressure. RPM of the rotating blades is automatically adjusted based on the melt extruding pressure. Advanced dewatering vibration sieve combined with horizontal-type centrifugal dewatering provides high-performance dried pellets.
Main technical parameter:
| Machinery Size | Data of single screw extruder | Throughout rate (Kg/hr) | ||
| Diameter of screw (mm) | L/D | Motor power (Kw) | ||
| ASE80 | 80 | 32 | 55 | 120-160 |
| ASE100 | 100 | 32 | 110 | 260-350 |
| ASE120 | 120 | 32 | 132 | 330-420 |
| ASE150 | 150 | 32 | 185 | 450-560 |
| ASE180 | 180 | 32 | 250 | 650-800 |
| ASE200 | 200 | 32 | 315 | 800-1000 |
Advantages of ASE plasticizing and pelletizing system
Plasticizing and pelletizing steps in one system, reducing labor costs;
Higher efficiency feeding, suitable for films, filaments, raffia, and foaming materials;
Higher output and lower energy consumption.
Why choose us
Lower investment cost for a high-quality and durable machine;
Low energy consumption with high production output;
Overseas installation and training are available;
Machine warranty with spares in stock and timely delivery;
Fast machine delivery and installation: AceRetech produces an average of 10 sets of plastic machines per month and can deliver machines faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.
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