Introduction of Magnetic Separator
Magnetic separation is a continuous process that separates magnetic materials from non-magnetic ones. The mixture passes through a strong magnetic field, where magnetic particles are attracted to the separator and discharged through a chute.
The efficiency of the separator depends on the magnet strength and conveyor speed. The magnet length is designed so that magnetic material stays in the field for 0.4 to 0.5 seconds. Strontium Ferrite permanent blocks are used to achieve a surface gauss of 2500.
The gap between the magnet and conveyor is adjustable. A smaller gap improves separation efficiency. Each separator has an individual drive, and stainless steel splitters are placed between chutes. A vibrating feeder with two unbalance motors ensures even material distribution for better separation. Belt-type separators are available for widths ranging from 650 mm to 2000 mm.
Classification of Magnetic Separator
Electromagnetic Type (with control panel): Uses rare earth magnets and ferrite magnets to form its magnetic system.
Permanent Type (without control panel): Uses excitation coils to create its magnetic system. Ideal for continuous use with high iron content.
Discharging Types of Magnetic Separator
Manual Discharge Type (without motor and belt)
Self-Discharging Type (with motor and belt)
Cooling Types: (only for electromagnetic type)
--Air Cooling
--Oil Cooling
--Fan Cooling
Operating Principle
Magnetic and non-magnetic materials pass under the magnetic separator via a conveyor. The mixture is evenly fed onto the conveyor using a feeder. Under the influence of the magnetic field, magnetic materials are attracted upwards towards the magnet face. They are carried along the cleated belt and continuously discharged into the magnet chute. Non-magnetic materials are carried by the bottom conveyor and discharged into the non-mag chute.
Features of Magnetic Separation Equipment
1. Excellent magnetic field intensity for removing iron particles from materials.
2. Fully sealed structure makes it waterproof, dustproof, and corrosion-resistant.
3. Low energy consumption.
Application of Belt Electromagnetic Separation
Used in mining ore, limestone, hard coke, cement, chemicals, plastics, coal, refractory, building materials, food, and other industries.
Components of Magnetic Separator
Permanent magnetic plate, Belt, Motor, Iron frame.
Sketch Installation Drawing of Magnetic Separator
Model Selection
1. Consider factors such as belt conveyance, width, inclination, material properties, humidity, thickness, iron content, ferromagnetic nature, removal requirements, and environment before choosing.
2. For higher iron content, choose RCDC, RCDD, or RCDF series.
3. For lower iron content, choose RCDA, RCDB, or RCDE series.
4. When using suspended electric and permanent magnet iron removers, if the material is thick, pair with WCTG series five parallel rollers to improve removal rate.
5. If materials cannot be adsorbed by the remover, use a metal detector and perform automatic iron removal after shutdown.
Technical Data of Magnetic Separator
Model No. |
Adaptive Belt Width (mm) |
Suspension Height (h≤mm) |
Magnetic Intensity (≥mT) |
Thickness of Materials (≤mm) |
Motor Power (kw) |
Adaptive Belt Speed (≤m/s) |
Duty Type |
Weight (kg) |
Outline Dimensions (mm) |
||||
A |
B |
C |
D |
E |
|||||||||
RCYD(C)-5 |
500 |
150 |
320 |
80 |
1.5 |
4.5 |
Continuous |
450 |
1900 |
710 |
935 |
950 |
753 |
RCYD(C)-6 |
600 |
175 |
320 |
120 |
1.5 |
620 |
2050 |
710 |
1020 |
1050 |
753 |
||
RCYD(C)-6.5 |
650 |
200 |
320 |
150 |
1.5 |
900 |
2050 |
728 |
1020 |
1200 |
888 |
||
RCYD(C)-8 |
800 |
250 |
320 |
200 |
2.2 |
1100 |
2250 |
750 |
1300 |
1350 |
1090 |
||
RCYD(C)-10 |
1000 |
300 |
320 |
250 |
3.0 |
1820 |
2650 |
889 |
1550 |
1450 |
1335 |
||
RCYD(C)-12 |
1200 |
350 |
320 |
300 |
4.0 |
3050 |
2860 |
1010 |
1720 |
1550 |
1515 |
||
RCYD(C)-14 |
1400 |
400 |
320 |
350 |
4.0 |
4150 |
3225 |
1050 |
1980 |
1800 |
1755 |
||
RCYD(C)-16 |
1600 |
450 |
320 |
400 |
5.5 |
5900 |
3350 |
1180 |
2160 |
1950 |
1850 |
||
RCYD(C)-18 |
1800 |
500 |
350 |
450 |
5.5 |
7800 |
3580 |
1210 |
2450 |
2200 |
2130 |
||
RCYD(C)-20 |
2000 |
550 |
350 |
500 |
7.5 |
9400 |
3800 |
1300 |
2700 |
2400 |
2410 |
||
Company Information
Victor is a large mineral processing manufacturer with 15 years of history, covering an area of 48,000 square meters and 20,000 square meters of workshop space. It has various modern machinery facilities, a professional R&D team, and installation team.
With a 32% market share in China and exports to over 50 countries, including the USA, England, Australia, Brazil, Turkey, Italy, Russia, South Africa, Zimbabwe, Sudan, Ghana, Congo, Morocco, India, Indonesia, Malaysia, Philippines, North Korea, Mongolia, Vietnam, and Thailand.
Our goal is to provide one-stop service for you, helping solve all problems from investment to return in the mining field, including preliminary mineral analysis, mineral processing tests, engineering design, equipment debugging, and technical training.
We specialize in mining separation and lab mining plants, with main products including gold trommel wash plants, shaking tables, spiral chute separators, centrifugal gold concentrators, jig separators, waste recycling machines, grinding and mill crushers, flotation cell machines, magnetic separators, and laboratory mining plants.
Our Services
1. One-year warranty.
2. Sample testing.
3. Our technicians can design your project based on your flow chart.
4. Engineers available for overseas installation and training.
5. After-sales service, including spare parts supply.
FAQ
Q: Are you a manufacturer of spiral chutes?
A: Yes, we are a manufacturer of spiral chutes and have our own factory located in Shicheng, Ganzhou, Jiangxi.
Q: What is the warranty for spiral chutes?
A: 1 year.
Q: Will you help install spiral chute machinery?
A: If needed, we will send our technicians to assist with installation.
Q: Can your company provide customized products?
A: Yes, OEM is welcome.
Contact
Electronic Service Center ,Precision Brass Parts,Cnc Machining Precision Component,Cnc Machining Part
Shenzhen ganzoo prototype manufacture co.,ltd , https://www.gz-proto.com