Model NO.: ACS
Raw Materials: PP, PA, PVC, EPE/EPS
Output Capacity: 150~1000kg/Hr
Compacting Room Size: 300-1200 L
Efficiency Volume: 300~1200
Application: Film, Filament, Raffia, Foam
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
Stable Single Screw Extruder and Water-Ring Pelletizing System
The ACS series compacting and pelletizing system is a fully integrated solution that combines crushing, compacting, plasticization, and pelletizing into one seamless process. It is specifically designed for the recycling and re-pelletizing of plastics such as films, raffias, filaments, bags, woven bags, and foaming materials. The final product produced by this system is in the form of pellets or granules, which can be directly fed into production lines for film blowing, pipe extrusion, and injection molding applications.
Specifications:
| Model Name | ACS |
| Recycling Material | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
| Final Product Shape | Pellets/ Granules |
| System Composition | Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo |
| Output Range | 160kg/h-1200kg/h |
| Feeding Device | Belt conveyor (standard), Rolls hauling off device (Optional) |
| Compactor Volume | 300 Liters-1400 Liters |
| Screw Diameter | 80mm-180mm (standard) |
| Screw material | 38CrMoAlA nitride steel (SACM-645), bimetallic (Optional) |
| Screw L/D | 31/1, 32/1, 34/1, 36/1 (depending on features of recycles) |
| Barrel's Heating | Ceramic heater or Casting Aluminum heater |
| Barrel's Cooling | Air cooling through fan blowers |
| Vacuum Degassing | Double vented degassing (Standard) |
| Pelletizing Type | Water ring die-face hot pelletizing |
| Voltage Standard | Depending on project's location |
| Optional Devices | Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc. |
| Delivery Time | 60 days after order takes effect. |
| Warranty | 13 months since date of bill of lading |
| Technical Service | Project design, suggestion on factory construction, installation and commissioning |
Working steps of ACS compacting and pelletizing system
1. Feeding: As standard, plastic scraps like films, filaments, and raffias are conveyed into the compacting chamber via a belt conveyor. For handling roll scraps, a roll hauling off device is available as an optional feeding method. The motor drives of the conveyor belt and hauling device work with ABB inverters to automatically adjust the feeding speed based on the compactor’s fill level. A metal detector can be integrated with the conveyor to stop the system if any metal is detected during feeding.
2. Crushing and Compacting: The rotating blades in the compactor cut up the incoming material. Frictional heating from the high-speed blades helps shrink the material just below its agglomeration point. An optimized guide structure then compacts and directs the material into the extruder screw, ensuring fast and stable feeding.
3. Plasticization and Degassing: A specialized single-screw extruder gently melts the pre-compacted material. The plastic scraps are well melted and plasticized within a 32–34D processing section. With a dual-zone vacuum degassing system, volatile substances like low molecular compounds and moisture are efficiently removed, making it ideal for heavy printed films and materials with some moisture content.
4. Melt Filtration: A single-plate/piston double-station screen changer or a non-stop double-plate/piston four-station filter can be installed at the extruder head to provide effective filtration. The filtration requirements depend heavily on the quality of the input material and the intended use of the granules.
5. Pelletizing: The die-face water ring pelletizing system is the standard granulation method used in the ACS system. The self-adjusting pelletizing head ensures optimal granulate quality and long uptime due to consistent blade pressure. The rotational speed of the blades is automatically adjusted based on the melt extrusion pressure. Advanced dewatering vibration sieves combined with horizontal centrifugal dewatering systems deliver high-performance dried pellets.
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Main technical parameter:
| Machinery size | Data of compactor | Data of single screw extruder | Throughput rate(Kg/hr) | |||
| Efficiency volume(Liter) | Motor power(Kw) | Diameter of screw(mm) | L/D | Motor power(Kw) | ||
| ACS300/80 | 300 | 37 | 80 | 36 | 45/55 | 160-220 |
| ACS500/100 | 500 | 55 | 100 | 36 | 90/110 | 300-380 |
| ACS800/120 | 800 | 90 | 120 | 36 | 132 | 450-480 |
| ACS1000/140 | 1000 | 110 | 140 | 36 | 160/185 | 500-650 |
| ACS1200/160 | 1200 | 132 | 160 | 34 | 220/250 | 800-1000 |
| ACS1400/180 | 1400 | 315 | 180 | 34 | 315 | 1000-1200 |
Advantages of ACS compacting and pelletizing system
1. Combines crushing, compacting, and pelletizing in one system, reducing labor costs;
2. Higher efficiency feeding, suitable for film, filament, raffia, and foaming materials;
3. Higher output and lower energy consumption.
Why choose us
1. Lower investment cost for a high-quality and durable machine;
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2. Low energy consumption with high production output;
3. Overseas installation and training available;
4. Machine warranty with spares in stock and timely delivery;
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5. Fast machine delivery and installation: AceRetech produces an average of 10 sets of plastic machines per month and can deliver faster than most manufacturers. The regular delivery time for an AceRetech recycling machine is 60 days.
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