ESI is excited to introduce CThru Metals, a new division within our metal forming and manufacturing division. This innovative arm of our business will focus on producing high-quality expanded metal mesh foil with precision engineering, using thin gauges, wide coils, and durable materials.
Why Expanded Metal Mesh Foil?
Expanded metal mesh foil offers a more reliable and efficient alternative to traditional woven wire or perforated metal. Unlike woven wire, it's made from a single piece of material, ensuring greater durability and consistency. Plus, the production process generates significantly less waste compared to perforated metal, which often results in up to 50% scrap during cutting.
Our engineering team has developed advanced equipment and techniques that allow us to produce custom expanded metal foils tailored to exact specifications. We can work with a variety of metals, including stainless steel, copper, aluminum, titanium, and exotic alloys, making us a versatile partner for any application.
Over the past few years, expanded metal has gained traction in the market due to its efficiency and minimal waste. With our proprietary cutting and stretching technologies, we minimize material loss while maintaining tight tolerances. Our diamond sizes range from 0.03 to 0.5 inches, and mesh openings can vary from 25 to 5,000 per square inch. We handle metal thicknesses as thin as 0.001†(0.025mm) up to 0.016†(0.40mm).
With the rising demand for high-performance metal solutions across industries, ESI recognized an opportunity to provide superior quality at a competitive cost. The CThru Metals division offers a full range of services, including:
- – Flattening
- – Stretching
- – Annealing
- – Custom blanking
- – Solid sections
Why Choose CThru Metals?
With over 30 years of experience in metal stamping, ESI has built a strong foundation in understanding the evolving needs of the industry. Leveraging this expertise, we've created unique, proprietary tools and processes to manufacture custom shapes and sizes for even the most demanding applications.
Some of the products we can deliver include:
- – Expanded metal foil for lightning protection in aircraft and wind turbines
- – Expanded metal for fuel cells, batteries, electronics, and solar applications
- – EMI shielding for sensitive electronic components
- – Custom filters for industrial and commercial filtration systems
We manufacture all tooling in-house, ensuring complete control over quality and delivery. From start to finish, our process guarantees fast turnaround times and exceptional performance.
As ESI continues to grow and innovate, the launch of CThru Metals marks a significant milestone. It reflects our commitment to delivering advanced, high-quality solutions to meet the needs of our industrial clients. For more information about our capabilities, visit the newly launched CThru Metals website.
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