The application scope of this system is primarily for shallow carburizing, carbonitriding, and bright quenching of components such as bearings, chains, pins, fasteners, and small mechanical parts. It is designed to deliver high-quality surface treatment while maintaining efficiency and precision. The system consists of several key components, including the feeding mechanism, heating furnace, quenching tank, washing machine, and tempering furnace. Each part plays a vital role in ensuring a smooth and effective heat treatment process. The heating furnace is engineered with advanced features to enhance performance and reliability. First, it uses radiant tubes for dual-sided heating, significantly improving heating efficiency and ensuring uniform temperature distribution throughout the furnace. Second, the furnace is lined with lightweight, non-porous full fiber insulation, which saves approximately 30% more energy compared to traditional refractory brick lining. Third, the heat-resistant steel mesh belt is driven by rotating rollers, reducing wear and extending the service life of the conveyor system. Fourth, critical control components are imported, enhancing the overall reliability of the equipment. Fifth, safety has been prioritized with the inclusion of an alarm system and mechanical interlocking devices. Lastly, the system features a fully Chinese-language human-machine interface that displays all operational statuses and allows for easy adjustment of process parameters. The quenching tank is equipped with a variable frequency-controlled oil agitator, which minimizes workpiece distortion during quenching. It also includes a high-power air-cooled heat exchanger to improve safety and efficiency. The closed design of the tank reduces oxidation and decarburization of the workpieces, while an oil curtain system helps prevent fumes from entering the heating chamber. The washing machine features a two-tank system with dual-liquid separation and automatic liquid level monitoring and refilling. It includes a specialized oil-water separator and rotating spray nozzles to ensure thorough cleaning. After washing, the parts are transferred to an electric drying room for efficient drying. The tempering furnace is designed for durability and ease of maintenance, featuring cluster-type electric heating elements. The mesh belt runs on a flat rail system, increasing its lifespan. Exhaust pipes are installed to manage waste gas and oil, reducing environmental impact and improving product quality. Additionally, a digital PID temperature controller ensures precise temperature regulation, enhancing process accuracy and consistency.

Anti Scratch Thermal Lamination Film

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JIANGYIN HONGJU NEW MATERIALS CO.,LTD , https://www.hongjuspecialfilm.com