Construction Scaffolding Standing Tube Welding Machine Factory

Marine Steel Scaffolding Planks Board Walkboard Roll Forming Machine

1. Unit Performance

The thickness of the material sheet: 1.2-1.8 mm, product drawings need to be confirmed by the buyer.

The width of the material: 250 ≤ W ≤ 520 mm

Product speed: 0-8 m/min

Occupied ground area: Length 30m x Width 3m

Total power: Approximately 62 kW

2. Equipment Structure

The machine is composed of a passive decoiler, leveler, servo feeding machine, punching machine, roll forming machine, hydraulic cutting machine, collection table, and electrical control system.

3. Main Parameters of Each Part

3.1 Passive Decoiler
Decoiler type: Expanding inner type, capacity: 5 tons
Inner diameter of material roll: φ480~φ520 mm
Outer diameter of material roll: ≤1500 mm

3.2 Leveler
Motor: 7.5 kW frequency conversion motor

3.3 Servo Feeding Machine
Drive: 4 kW servo motor

3.4 Punching Machine
Punching press: JF21-110
Maximum pressure: 110 tons
Material of mold: Cr12Mov, quenching, hardness: HRC 58-62º
Quantity of punching dies: 1 set

3.5 Forming Machine
Rack: Cast iron frame
Forming stations: 16 stations
Material of bearing: 40Cr, quenching treatment
Material: GCr15, quenching, hardness: HRC 58-62º
Motor power: 30 kW frequency conversion motor with ZQ500 reducer
Drive type: Each rack has its own gear power distribution box

3.6 Hydraulic Cutting
Hydraulic pressure cutting
Hydraulic pressure pump: 5.5 kW
Material of cutting blade: Cr12, quenching
Hydraulic cutting quantity: 1 piece

3.7 Electronic Control: PLC Delivery of Machine


Related Products
The Details of the Scaffolding Machine
Introductions of the Scaffolding Machine
1. Scaffolding Plank Standing Tube Welding Device

Equipment Function:
This device is mainly used for automatic seam welding of steel tubular scaffolds and disk plates. It can also be customized based on specific needs.

Main Parameters:
Length: 1-3 m
Tube Diameter: φ48 mm & φ60 mm
Disk Plate Quantity: 1-6 pcs
Length Tolerance: ≤0.5 mm

Basic Components:
It consists of 13 sets of inverter gas welding devices and special tools.

More Standing Tube Options:


2. Scaffold Ledger Welding Device

Equipment Function:
Used for automatic seam welding of steel tubular scaffold ledger wedge heads and tubes.

Main Parameters:
Length: 0.5-3 m
Tube Diameter: φ48 mm
Welding Quantity: 2 pcs
Length Tolerance: ≤0.5 mm

Basic Components:
Includes 2 sets of inverter gas welding devices and special tools.

More Ledger Options:


3. Scaffold Tube Punching Device

Equipment Function:
Primarily used for punching holes at the ends of standing tubes.

Basic Parameters:
Length: 1-3 m
Tube Diameter: φ48 mm & φ60 mm
Length Tolerance: ≤0.5 mm

Basic Components:
Includes an automatic feeding system, seam positioning system (only for full automatic equipment), hydraulic punching system, automatic collection system (only for full automatic equipment), and other systems.

4. Diagonal Brace Flattening & Punching Device

Equipment Function:
Used for flattening and punching both ends of diagonal braces.

Basic Parameters:
Length: 0.5-3 m
Tube Diameter: φ33 mm or φ48 mm
Length Tolerance: ≤0.5 mm

Basic Components:
Includes an automatic feeding system, seam positioning system (only for full automatic equipment), hydraulic punching system, automatic collection system (only for full automatic equipment), and other systems.



5. Tube Cutting Machine

Main Function:
Designed for tube cutting operations.

Basic Parameters:
Length: 0.6-3 m
Tube Diameter: φ33 mm, φ48 mm, and φ60 mm
Length Tolerance: ≤0.5 mm

Auto Blade Cutting Device:
Saw Tube Cutting Device:  
 
Adjustment Screw Welding Device

Equipment Function:
Used for welding the base and U-head jack screw of scaffolding.

Basic Parameters:
Length: 0.3-1.0 m
Length Tolerance: ≤0.5 mm

Basic Components:
Consists of a welding device and special tools.

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