Precision Ultrasonic Metal Welding Machine Product Features: A. Utilizing the latest IC control technology, this machine offers various welding modes including time, power, pressure, and depth of welding, providing precise control over the welding process. B. Ideal for applications that require high standards in process control and welding quality, ensuring consistent and reliable results. C. Equipped with ZT's first SG Series Digital Ultrasonic Generator, a fully functional MPS4 controller, and a newly designed press, this system supports a wide range of products and applications. It ensures higher welding quality, smoother, and faster welding processes. D. Suitable for manual, semi-automatic, or fully automatic production environments. The power output can be customized according to the model, ranging from 1500W to 7500W. E. No-load and free load resonance are achieved without the need to adjust the welding head, making the setup more efficient. F. Servo-controlled welding height and full digital control via a touch screen allow for adjustable welding precision up to 0.01mm and timing accurate to 0.1 milliseconds. G. No preheating of the product is required, and individual welding surface mold lines can be selected for tailored results. H. After welding, the resistance coefficient is very low or zero, with short welding times and no need for flux, gas, or solder, ensuring clean and efficient operations. Applications: This ultrasonic metal welding machine is suitable for various industries such as new energy, batteries, solar energy, military, aerospace, glass manufacturing, motors, and super capacitors. It can weld a wide range of non-ferrous materials including Copper, aluminum, stainless steel, nickel, gold, silver, and others. It is commonly used for welding battery/ cell connectors, terminals, and solar components. It also supports nickel-hydrogen batteries, nickel mesh, and nickel sheet welding. For lithium-ion and polymer batteries, it can weld copper foil with nickel sheets, aluminum foil with aluminum sheets, copper foil with nickel plates (cathode), and aluminum foil with aluminum plates (anode). Additionally, it is ideal for welding aluminum with nickel, NI-AL, cover plates, and nut caps. The machine is capable of fusing multiple wires into one, and it can weld wires with electronic components, connectors, and contacts such as SMD thick film resistors, SMD inductors, relays, solenoid switches, no-fuse switches, connectors, diodes, electrolytic capacitor lugs, and mutual inductors. It is also applicable in household appliances, large-scale thermal seats, heat exchange fins, and honeycomb core fusion. High current contacts of solenoid switches and non-fusible switches can be welded together, along with dissimilar metal pieces. Metal tubes can be sealed and cut to be watertight and airtight. Car accessories like airbag wiring harnesses, slip rings, filaments, and light covers can also be welded efficiently. Specifications: | Model Number | CH-1200S | CH-4000S | CH-7500S | |--------------|----------|----------|----------| | Frequency | 40KHZ | 20KHZ | 20KHZ | | Power | 600-1200W | 800-3000W | 4000-7500W | | Machine Weight | 42KG | 35KG | 35KG | | Power Supply | 220V | 220V | 220V | | Welding Area | 5*8*0.2 | 8*10*1.5 | 8*10*3 | | Machine Dimension | 650*400*450 | 650*400*450 | 750*400*450 | Typical Applications: - Rope stranded wire with flat cable welding - Rotor and rectifier welding - Rare metal electrical connector welding - Large-scale wires and terminals welding - Copper terminals with beryllium copper alloy welding - Electromagnetic wire terminal welding - Brush braided copper wire and primary power cable welding - Multi-wire ends welding - Rope stranded wire with terminals welding - Contact assembly welding - Rope stranded copper wire with beryllium copper terminals welding - Motor lead wire terminal welding - Wire terminals and terminals welding - Thick copper sheet with aluminum plate welding - Braided line terminal and motor brushes welding - Battery connection welding - Nickel-plated lead wire and platinum lead wire welding - Small metal piece with metal mesh and metal foil welding - Solid copper conductor with brass terminal welding - Braided copper wire with brass terminal welding - Welding of electro-brush holder components [Image: Ultrasonic Metal Welder for Rope Stranded Wire with Flat Cable Welding]

Galvanized Plate

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