Precision Ultrasonic Metal Welding Machine
Product Features:
A. Utilizing the latest IC control technology, it offers various welding modes such as time, power, pressure, and depth of welding, providing flexible and precise control over the welding process.
B. This machine is ideal for applications that require high precision and quality in the welding process, making it suitable for industries where reliability and performance are crucial.
C. It comes with the ZT SG Series Digital Ultrasonic Generator, a fully functional MPS4 controller, and a newly designed press. This combination allows for greater adaptability to different product types, ensuring higher quality welds and a smoother, faster welding process.
D. The system can be adapted for manual, semi-automatic, or fully automatic production environments. Custom power outputs ranging from 1500W to 7500W are available depending on the model.
E. No-load and free-load resonance is achieved without the need for welding head adjustments, simplifying the setup and operation.
F. Servo-controlled welding height and a full digital control unit with touch screen input allow for adjustable welding precision up to 0.01mm and timing accuracy down to 0.1 milliseconds.
G. There is no need for preheating the product, and individual welding surface mold lines can be selected for customized results.
H. After welding, the products exhibit excellent conductivity, with a very low or zero resistance coefficient. The welding process is quick, requires no flux, gas, or solder, making it environmentally friendly and cost-effective.
Applications:
This ultrasonic metal welding machine is applicable across a wide range of industries including new energy, batteries, solar energy, military, aerospace, glass manufacturing, motors, and super capacitors.
It can be used to weld various non-ferrous materials such as Copper, aluminum, stainless steel, nickel, gold, and silver.
Common applications include battery/ cell connectors, terminals, solar components, nickel-hydrogen batteries, nickel mesh, nickel sheet, lithium-ion batteries, polymer batteries, copper foil, nickel sheets, aluminum foil, aluminum sheets, copper foil and nickel plates (cathode), aluminum foil and aluminum plates (anode), aluminum and nickel, NI-AL, cover plates, nut caps, wire fusing, and more.
It is also suitable for welding electronic components like SMD thick film resistors, SMD inductors, relays, solenoid switches, no-fuse switches, connectors, diodes, electrolytic capacitor lugs, and mutual inductors.
Additionally, it can be used for household appliances, large-scale thermal seats, heat exchange fins, honeycomb core fusion, high current contacts, dissimilar metal welding, metal tube sealing, cutting, car accessories like airbag wiring harnesses, slip rings, filaments, and light covers.
Specifications:
| Model Number | CH-1200S | CH-4000S | CH-7500S |
|--------------|----------|----------|----------|
| Frequency | 40KHZ | 20KHZ | 20KHZ |
| Power | 600-1200W | 800-3000W | 4000-7500W |
| Machine Weight | 42KG | 35KG | 35KG |
| Power Supply | 220V | 220V | 220V |
| Welding Area | 5*8*0.2 | 8*10*1.5 | 8*10*3 |
| Machine Dimensions | 650*400*450 | 650*400*450 | 750*400*450 |
Typical Applications:
- Rope stranded wire with flat cable welding
- Rotor and rectifier welding
- Rare metal electrical connector welding
- Large-scale wires and terminals welding
- Copper terminals with beryllium copper alloy welding
- Electromagnetic wire terminal welding
- Brush braided copper wire and primary power cable welding
- Multi-wire ends welding
- Rope stranded wire with terminals welding
- Contact assembly welding
- Rope stranded copper wire with beryllium copper terminals welding
- Motor lead wire terminal welding
- Wire terminals and terminals welding
- Thick copper sheet with aluminum plate welding
- Braided line terminal and motor brushes welding
- Battery connection welding
- Nickel-plated lead wire and platinum lead wire welding
- Small metal piece with metal mesh, metal foil welding
- Solid copper conductor with brass terminal welding
- Braided copper wire with brass terminal welding
- Welding of electro-brush holder components
[Image: Ultrasonic Metal Welder for Rope Stranded Wire with Flat Cable Welding]
[Image: Ultrasonic Metal Welder for Rope Stranded Wire with Flat Cable Welding]
[Image: Ultrasonic Metal Welder for Rope Stranded Wire with Flat Cable Welding]
carbon steel sheet,high carbon steel plate, A36 carbon steel sheet, low carbon steel plate
Shandong Fengbao Metal Products CO.,LTD. , https://www.fengbaosteels.com