Equipment Main Characteristics
The Dual Pulse Series Capacitor Discharge DC Welding System is composed of two key components: the DC Welding Power Source and the Pneumatic Spot Welding Head. The power source can be integrated with other automatic welding tools and fixtures, while the welding head is compatible with various types of welding power supplies, offering flexibility in different applications.
1. Main Specifications of DC Welding Power Source
The DC Welding Power Supply is equipped with a microprocessor control system, specifically designed for precision resistance welding. It ensures stable and consistent energy output across different workpieces, unaffected by input voltage fluctuations. The Dual Pulse Function helps eliminate surface inconsistencies and allows storage of multiple welding schedules and parameters. This feature enables rapid delivery of high-peak energy in a short time, making it ideal for welding highly conductive materials such as copper, brass, aluminum, and nickel. Compared to traditional AC power sources or general inverter systems, it delivers superior welding quality with minimal deformation.
2. Main Applications
This welding system is widely used in various industries, including:
- Communication equipment: battery cans, prismatic tabs, mobile phones, and related components
- Electronic components: capacitors, cables, sensors, resistors, fuses, and semiconductor devices
- Digital products: laptops, digital cameras, MP3 players, and memory cell heads
- Household appliances: sockets, electric shielding shells, and more
- Automotive: flash units, relays, filaments, and similar parts
- Electromechanical devices: contactors, breakers, motors, and bulb lugs
- Metal products: medical equipment, lamps, badges, jewelry, and more
- Aerospace and precision manufacturing: metal connectors, honeycomb tacking, and induction devices
3. Pneumatic Spot Welding Head
The Precision Welding Head comes in two models: Type A (Upper and Lower Electrode) and Type B (Single Side with Parallel Electrodes). It features a spring-adjusted mechanism, providing excellent dynamic performance, stability, and ease of adjustment. It allows multi-directional adjustments (up/down, left/right), ensuring optimal welding results every time.
Main Specification List:
Welding Power Supply |
Rated Input Voltage |
220V/240V, 50Hz/60Hz |
Input Power |
1KVA |
|
Max Capacitance Energy |
250J |
|
Main Electrical Switch |
500V, 10A |
|
Power Source Safety Fuse |
15A |
|
Welding Contacting Cable |
≥4mm² |
|
Power Source Earth Wire |
≥2mm² |
|
Welding Head |
Pressure Mode |
Pneumatic + Spring |
Welding Pressure |
0.5MPa |
|
Air Compressor |
>1HP |
|
Input Air Tube Diameter |
φ8mm |
|
Welding Electrode Stroke |
20mm |
|
Welding Throat Gap |
60mm |
|
Welding Arm Throat |
80mm |
|
Welding Electrode Diameter |
6mm |
Our Machine
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