Dual Pulse Capacitive Discharge DC Welder

Equipment Main Characteristics

The Dual Pulse Series Capacitor Discharge DC Welding System is composed of two essential components: the DC Welding Power Supply and the Pneumatic Spot Welding Head. The power supply can be integrated with other automatic welding tools and fixtures, while the welding head is compatible with various types of welding power sources, offering flexibility for different applications.

1. Main Specifications of DC Welding Power Supply

The DC Welding Power Supply is equipped with a microprocessor control system, specifically designed for precision resistance welding. It delivers stable and consistent welding energy regardless of input voltage fluctuations, ensuring reliable performance across a range of workpieces.

The Dual Pulse Function helps eliminate surface irregularities during welding and allows for the storage of multiple welding schedules and parameters. This feature enables the system to produce high peak welding energy in a very short time, which is especially beneficial when welding highly conductive materials such as copper, brass, aluminum, and nickel. Compared to standard AC power supplies or general inverter welding systems, this technology offers superior welding quality with minimal deformation.

2. Main Applications

This welding system is widely used in various industries, including:

• Communication equipment: battery cans, prismatic tabs, mobile phones, and related hardware
• Electronic components: capacitors, cables, sensors, resistors, fuses, and semiconductor devices
• Digital products: laptops, digital cameras, MP3 players, and memory modules
• Household appliances: sockets, electric shielding shells, and more
• Automotive parts: flash units, relays, filaments, and other components
• Electromechanical devices: contactors, breakers, motors, and bulb extraction lugs
• Metal products: medical devices, lamps, badges, jewelry, and more
• Aerospace and precision engineering: metal connectors, honeycomb tacking, and induction devices

3. Pneumatic Spot Welding Head

The Precision Welding Head comes in two models: Type A (Upper and Lower Electrodes) and Type B (Single Side with Parallel Electrodes). It features a spring-adjusted mechanism that ensures good dynamic stability, easy adjustment, and precise control in four directions (up, down, left, right), guaranteeing optimal welding results every time.

Main Specification List:

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