Model NO.: BOSJ-S
Origin: Jiangsu
HS Code: 8455212000
Model NO.: BOSJ-S
Origin: Jiangsu
HS Code: 8455212000
Marine Steel Scaffolding Planks Board Walkboard Roll Forming Machine1. Unit Performance
The thickness of material sheet: 1.2-1.8, the product drawings need to be confirmed by buyer.
The width of material: 250 ≤ § ≤ 520
Product speed: 0-8m/min
Occupy ground area: length 30m x width 3m
Total power: about 62kw
2. Equipment Structure
It is composed of passived-decoiler, leveler, servo feeding machine, punching machine, roll forming machine, hydraulic cutting machine, collection table, electrical control system, etc.
3. Each Part Main Parameter
3.1 Passive Decoiler
Decoiler: decoiler, inner expanding type, capacity: 5T
Inner diameter material roll: φ480~φ520mm
Outer diameter material roll: ≤1500mm
3.2 Leveler
Motor: 7.5KW Frequency conversion motor
3.3 Servo Feeding Machine
Drive: 4 kw Servo motor
3.4 Punching Machine
Punching press: JF21-110
Maximum press: 110 tons
Material of mould: Cr12Mov, Quenching, Hardness: HRC58-62º
Quantity of punching dies: 1 set
3.5 Forming Machine
Rack: cast iron frame
Forming stations: 16 stations
Material of bearing: 40Cr, quenching treatment
Material: GCr15, Quenching, Hardness: HRC58-62º
Motor power: 30KW Frequency conversion motor ZQ500 reducer
Drive type: every rack has one gear power distribution box.
3.6 Hydraulic Cutting
Hydraulic pressure cutting
Hydraulic pressure pump: 5.5KW
Material of cutting blade: Cr12, Quenching
Hydraulic cutting quantity: 1 piece
3.7 Electronic Controlling: PLC
Main Machine Parameter
| No. | Item | Unit | Data | Remark | |
|
1 |
Raw material | Type | Â | MS\galvanized sheet | Â |
| Strength of panel | Map | ≥350 |  | ||
| Thickness of panel | mm | 1.2~2.0 | Â | ||
| 2 | Size | mm | See figure | Â | |
| 3 | Speed | m/min | 6~8 | Â | |
| 4 | Material of roller | Â | GCr15Hardening treatment | Â | |
| 5 | Drive type | Â | Gear box | Â | |
| 6 | Total power | kw | About 45 | Â | |
| 7 | Electrical system | Â | PLC Inverter control | Â | |
| 8 | Contour dimension(L*W*H) | m | 35X4X3.9 | Â | |
Delivery of machine
Related Products
The details of the scaffolding machine
| NO. | CONTENTS | |
| 1 | Scaffolding plank standing tube welding device | |
| 2 | Scaffolding plank ledger welding device | |
| Â 3 |
 Punching Device |
Full automatic punching device |
| Semi-automatic punching device | ||
| Manual punching device | ||
| Spare part: punching mould | ||
| Â 4 |
 diagonal brace flattening & punching device |
Full automatic diagonal brace flattening & punching device |
| Semi automatic  diagonal brace flattening & punching device | ||
| Manual  diagonal brace flattening & punching device | ||
| Spare part: punching mould | ||
| Â 5 |
 Tube cutting machine |
Auto Blade cutting Device |
| Swing saw cutting device | ||
| Direct saw cutting device | ||
| Auto direct saw cutting device | ||
| 6 | Auto Scaffolding plank wedling line | Auto robot welding |
| Auto robot hand welding | ||
| 7 | Base jack & U-head jack welding device | |
| 8 | Auto scaffolding plank roll forming machine | |
Introductions of the scaffolding machine
1. Scaffolding plank standing tube welding device
 Equipment function:
It is mainly used in auto seam welding for steel tubular scaffold pipe and disk plate, it also can add
Main Parameter:
Length:1-3m
Tube diameter:φ48mm & φ60mm
Disk plate quantity:1-6 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 13 sets inverter gas welding device and special device
More standing tube choices:
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2. Scaffold ledger welding device
Equipment function:
  It is mainly used in auto seam welding for steel tubular scaffold ledger wedge head and tube.
Main Parameter:
Length:0.5-3m
Tube diameter:φ48mm
Welding quantity:2 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 2 sets inverter gas welding device and special device
More ledger choices:
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3. Scaffold tube punching device
Equipment function:
   It is mainly used in punching holes for standing tube ends
Basic parameter:
Length: 1-3m
Tube diameter:φ48mm&φ60mm
Length tolerance: ≤0.5mm
Basic component:
It consists of auto feeding system, seam positioning system (it only works at full auto equipment), hydraulic punching system, auto collection system (it only works at full auto equipment) and other systems.
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4. diagonal brace flattening & punching device
Equipment function:
It is mainly used in flattening & punching for diagonal brace both ends
Basic parameters:
Length:0.5~3m
Tube diameter:φ33mm or φ48mm
Length tolerance:≤0.5mm
Basic component:Â It consists of auto feeding system, seam positioning system (it only works at full auto equipment), hydraulic punching system, auto collection system (it only works at full auto equipment) and other systems.
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5.Tube Cutting Machine
Main function:
It is mainly used tube cutting
Basic parameter:
Length:0.6~3m
Tube diameter:φ33m, φ48mm and φ60mm
Length tolerance:≤0.5mm
Auto Blade cutting device:
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Saw tube cutting device:
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6.Auto scaffold welding device
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Main function:
It is mainly used in auto welding for scaffold end cap and stiffener
Basic parameter:
Length:0.6-3m
Length tolerance:≤1mm
Basic component:
| No. | Name | Type | Quanti. | Remark |
| 1 | Welding robot hand | 4200X650X500 | 1 | Double welding head |
| 2 | Welding power supply(optional) | MAGMEET350 | 2 | Supplied by buyer |
| 3 | Working clamp | Â | 2 | Â |
| 4 | positioner | Â | 2 | optional |
| 5 | Moving rail and parts | 13m | 1 | Â |
| 6 | Electric control system | Â | 1 | Â |
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 Adjustment screw welding device
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Equipment function:
It is mainly used in welding for scaffolding base and U-head jack screw.
Basic parameter:
Length:0.3-1.0m
Length tolerance:≤0.5mm
Basic component:Â It consists of welding device and special device.
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